Corrugated Metal Products Posts

Learn about the various types of corrugated metal products offered by CBS.

Pole Barn Corrugated Metal Roof

Whether you’re looking to build a new pole barn or aim to renovate your existing barn, it’s crucial to know what types of materials you plan to use. The right materials can make a notable difference in the overall quality, structure and appearance of your pole barn.

One of the most reliable materials that you can use to build your barn is corrugated sheet metal. Corrugated metal roofing boosts the durability of the building and guards it against damage, helping contribute to a higher lifespan overall.

If you’re still on the fence about using this popular material, we’re here to give you the answers you’re looking for. Here’s everything you need to know about corrugated metal siding and why it’s the best type of metal for pole barns.

What Is a Pole Barn?

If you’re planning a construction or renovation project, you’ve likely come across the term “pole barn” at one point or another. A pole barn is a form of post-frame construction, which refers to a method used to build reliable, sturdy structures in a quick and efficient manner.

Buildings that are created through post-frame construction are highly adaptable and require fewer materials, which can help builders save money in the long run. Pole barns in particular are framed by posts, which serve as an inexpensive yet reliable foundation. Posts are also less time-consuming to prepare than other materials.

Installing a pole barn offers a wide range of benefits. One of the biggest advantages is a lower cost. There is far less foundation work involved in the construction of a pole barn, which means you don’t need as many materials to get the job done. Likewise, you can save a lot of time by opting for a pole barn over a traditional one.

Moreover, many people are enticed by the good insulation promised by pole barns. Because there is so much space between each post in the barn frame, barn owners have the opportunity to enjoy better insulation all year long.

What Is Corrugated Sheet Metal?

There are numerous types of materials that you can use to construct your barn. However, most builders are in agreement that corrugated sheet metal is the optimal choice for a pole barn.

Corrugated metal is produced using a cold-form process. This means that each sheet of metal is pressed flat before going through a roll former. During the roll forming process, corrugations are added to the sheets of metal, and each sheet is cut to a specific length.

The end result is corrugated sheet metal that can be used for a wide variety of purposes. If you’ve decided to use corrugated metal roofing or siding for your barn construction project, you’re far from alone. Corrugated sheet metal is often seen as a long-term solution to various building needs, particularly for roofing and siding.

This material has become a widely popular choice over the years, and not just for barns. Homeowners have also come to rely on corrugated metal due to its many positive traits.

Benefits of Corrugated Metal Roofing

corrugated metal roofing

The benefits of corrugated metal roofing and siding are plentiful. As a result, this material continues to be one of the most trusted choices for builders of homes, pole barns and other types of structures.

Corrugated metal is best known for its strength and durability. This material is specifically designed to withstand various forms of damage, including the following:

  • Rain
  • Hail
  • Harsh winds
  • Water penetration
  • Fire damage

Corrugated sheet metal is also adept at keeping pests at bay, which can prevent rotting. This is especially important if you house animals inside your pole barn and need to provide them with a safe, healthy living environment.

Moreover, corrugated metal siding is built to resist the impact of objects that collide with your barn. This material is approximately four times less likely to dent or warp than standard vinyl siding. If you’re dealing with hot weather in your area, metal siding is unlikely to expand, as well. This helps preserve the structural integrity of your pole barn.

corrugated metal siding

If you’re looking to get the most use out of your building materials, corrugated sheet metal is your go-to option. This material requires minimal maintenance, allowing you to dedicate your time and energy to other pressing tasks. In addition, if you do your part in taking care of what little upkeep is needed, you can expect to have your corrugated metal roofing last for fifty years or more.

Uses for Corrugated Metal

Because corrugated sheet metal is such a versatile material, you can use it for many different purposes. If you use corrugated metal to build the roof of your pole barn, you’ll benefit from strong roofing that resists the elements while providing waterproof protection. Meanwhile, corrugated metal siding is highly resilient and helps guard against pests, water damage and other hazards.

No matter how you decide to put corrugated metal to use when constructing your barn, you’ll make your life significantly easier with help from this material. Be sure to speak to a professional if you aren’t sure which type of material is right for you or need guidance on how to incorporate it into your barn.

Getting the Most Out of Corrugated Sheet Metal

At Creative Building Supply Co., we offer a vast selection of corrugated metal sheets tailored to fit your unique needs. Our state-of-the-art metal fabrication shop can create metal panels in any type of material or gauge. Thanks to our wide array of popular styles, sizes, colors and finishes, you’ll have no trouble finding a material that aligns perfectly with your goals.

colors and finishes of corrugated sheet metal

Whether you’re planning a corrugated metal roofing or siding project, this popular type of material can be adapted to almost any kind of construction needs. Your pole barn needs optimal care and high-quality products to last long and do its job right.

To learn more about the different types of materials we offer and how we can help bring your project to life, reach out to the experts at Creative Building Supply Co. today.

Tin is so in right now, and homeowners across the US are remodeling with corrugated metal interest pieces inside and out. Take advantage of your free time during quarantine to start a new project or to finish up an old one. From showers to interiors to DIY garage bars and sheds, corrugated metal elements bring texture and subtlety to interior and exterior design features. Corrugated metal can bring the softness of other elements into harmony with a more masculine feature.

corrugated metal outdoor bar and roof

Corrugated metal adds a lot of personality to a variety of areas of the home and makes them feel more welcoming and unassuming. That’s part of why we see it popping up everywhere from shed siding to alcoves to bars and shower stalls. Let’s examine a few DIY design ideas for your next quarantine project.

corrugated metal outdoor shower

DIY Garage Bars and Sheds

corrugated metal shed

One of the unfortunate realities of city living is looking out the window and seeing the same house repeatedly all the way down the block. Add some spice and individuality to your backyard and re-side your shed. Corrugated metal siding for sheds is an easy weekend project. 

All you need is a few tools and supplies and a helping hand to hold up each 36″ wide sheet. You can cut thicker corrugated metal with a circular saw or thinner sheets with tin snips.

Building a shed with corrugated metal is a lot cheaper than building one with wood. Building a shed with wood requires you to purchase expensive plywood sheets. Not only do you have to pay more for plywood, but you must also put siding over it or your shed will be ruined by the elements in a few years. 

It will also look terrible without siding. Siding is expensive. Corrugated metal sheets are quite literally half the price of plywood alone, and it doesn’t need to be covered. You put it up and that’s it. It’s an affordable, attractive and maintenance-free option for siding your shed.

You can coordinate the look of your backyard shed by building a corrugated metal garage bar or residing the bar you have now. Using corrugated metal to make bars is unique and eliminates some of the traditional challenges of building with wood. Bar frames are traditionally built with curved ends. If that’s how your bar frame looks, you’ll love using metal. 

corrugated metal shed

Depending on the thickness of corrugated metal used, it’s easy to bend and form around a wood frame. There are fewer places to measure and cut because the metal comes in three-foot-wide sheets, making it a much faster and easier material to use.

Once the metal is up on the bar frame, that’s all you have to do. It doesn’t have to be sanded, varnished, waxed, painted or maintained other than giving it a good wipe-down occasionally. 

The best part is that stainless steel corrugated metal doesn’t rust. If you want the weathered, rusty look, just use corrugated tin. You can spray it with certain chemicals and give it an immediate rustic appeal, too.

Make Room for Metal

corrugated metal panels

Not only is corrugated metal easier to build with than wood, using metal is more environmentally friendly, as it can be recycled or repurposed for other projects more easily. 

The opportunity cost of harvesting metal is lower than wood over the long-run, and in many cases, it lasts a lot longer than wood. It takes a hundred years to grow hardwood trees. Metal only has to be mined once. It takes hours to melt and mold metal.

Not only is corrugated metal more environmentally friendly than using all wood in DIY projects, but it’s also more structurally sound. It doesn’t mold when it gets wet. It can withstand storms that wood can’t handle. 

It doesn’t have to be painted, though it can be if that’s what you want. It’s harder and stronger, it doesn’t warp from moisture, it’s easy to clean, and very durable. Wood has its place and certainly isn’t obsolete, but if it’s all you’re using in DIY projects, it’s time to find other materials to incorporate into your projects.

The Protective Power of Metal

The Protective Power of Metal

Corrugated metal is a unique material, especially if it’s made from stainless steel. It’s much stronger than plastic and won’t wear down from UV rays. Water won’t make it break down into micro-particles and pollute the environment. It’s naturally occurring, so if something does happen to it and it breaks down, it’s just a natural material going back into the earth.

Corrugated metal is very strong, especially in thicker sheets. The only thing that can really do much damage to it is extreme blunt force, very high wind or blistering heat. The same can’t be said for plastic or wood. Many builders are pushing corrugated metal roofing and siding because it means less warranty work for them later and fewer hassles for homeowners indefinitely.

Corrugated metal is easy to maintain. All you have to do is hose it down or brush it off if it gets dirty. If a metal roof is damaged or leaking, it’s easier to tell where the leak is coming from than it is with a traditional shingled roof. 

Making repairs is much faster too, as it’s just one large sheet to replace rather than hundreds or thousands of shingles to replace. Alternatively, the metal can be patched with a quick weld job. It’s also easier to install solar panels on metal roofs than on shingled roofs.

Many builders and homeowners strongly prefer using metal over other types of construction materials. It’s a lot harder to damage corrugated metal siding than it is to damage vinyl siding. Both look nice, but we know metal will last decades longer.

DIY

Quarantine time is the best time to finish projects around the house. Take advantage of the pandemic and use your free time to build sheds, re-side outbuildings, and build or refinish garage bars with corrugated metal. Find out more about pricing or sign up for great deals and tips about how to use corrugated metal in your DIY projects.

corrugated industrial panels

Industrial sites require a wide variety of corrugated metal products. From siding, to floor decking, to exterior panels for shielding and hiding sensitive parts, corrugated metal can make up a huge percentage of the material in a factory, refinery, or power plant. Our fabrication shop works closely with a variety of clients looking for these exact industrial applications, including louver blades.

These panels are constructed with the same precision and attention to detail as all of our custom-fabricated product. This ensures your order will be ready to install on the job site immediately upon delivery.

Aluminum Louver Blades

Aluminum is an ideal material because of its durability, light weight, and low cost. We work with several sizes of aluminum panels in order to accommodate both large and small applications. These panels provide adequate air flow while blocking out debris and water. These industrial panels can also be utilized for aesthetic purposes.

Call Today for Pricing on Louver Blades

For our latest pricing on industrial aluminum louver blades, call our representatives today, or contact us though our website. We work on projects of all sizes and take pride in our fast turn-around and customer satisfaction. Reach out today and speak with our experts about your corrugated metal needs.

Corrugated Industrial Panels

Industrial Corrugated Metal Fabrication

It’s no secret that corrugated metal is a favorite material among industrial developers and builders. And while creative projects pop up all the time utilizing this versatile material for home renovations and residential applications, the vast majority of our clientele are using this product for heavy duty industrial use.

Working with large scale industrial clients means we’ve gotten very good at a few things. For one – we build our corrugated metal panels to exacting specifications. Panels put to use in factories and power plants often have minimal tolerances for error, so we create every panel using top-pf-the-line equipment to achieve maximum accuracy and consistency. Industrial clients also tend to put in extra-large orders. This means we’re capable of putting out massive quantities of custom fabricated sheet metal with minimal lead times, so we can get our product built, sipped, and delivered on time, every time.

Cooling Tower Cladding and Louver Blades

A popular application of our unique 4.2 inch corrugated panel is for Cooling tower cladding, which can be fabricated in lengths of 6 to 30 feet. Available in a variety of gauges and in galvanized aluminum and stainless steel, this product is the standard for a variety of heavy duty applications.

Corrugated Industrial Panels2

We also fabricate various sizes of louver blades often at a fraction of the cost of other suppliers. Blades come in 10.5 inch and 21 inch sizes.

Call Today for Pricing

When you buy throug us, you’re getting factory direct service and factory direct prices. Fewer middlemen means faster delivery, a more direct communication with builders, and the best prices anywhere. For the latest prices on our various products, call us today at 732.367.6333. Our representatives will be able to get your order started in no time.

4 inch corrugated

Popular 4.2 Corrugated Metal Applications

One of the most common applications of our 4.2 corrugated metal is as a replacement for old transite panels. These were common in cooling towers, paper mills, and other various industrial plants throughout the US. Today, as many industrial areas are being re-purposed for commercial and residential uses, builders and developers seek out a replacement that will still provide a rugged look and feel, while avoiding the health issues surrounding transite.

The image above demonstrates transite panels being used in a more residential setting – a less common but still widespread application of the material. The pattern of 4.2 corrugated is identical to these old panels, meaning you achieve the same look and fit.

As the only producer of 4.2 corrugated sheet metal in the United States, we provide custom orders of all sizes for any application necessary. Our unique roll-forming machines are capable of producing huge quantities of the panel, meaning we can cater to any client, from the largest contractors to the at-home do-it-yourself enthusiasts.

Call Today for Pricing

For the most up-to-date pricing on our 4.2 corrugated panels, or any of our corrugated sheet metal products, call us at 732-367-6333 or fill out our contact form here.

Corrugated Barn Roof

If you’ve ever earned your living on a farm, you know the meaning of a hard day’s work. Whether you were raising horses, harvesting crops, tending to livestock, or pitching in anywhere you were needed, you probably had to deal with early mornings, long days, and tough labor – all needing to be done in rain or shine, on holidays, weekends, and anything else the calendar could throw your way.

That need for rugged work applies to more than just the individuals chipping in. Equipment and materials also need to stand up to the roughest weather, massive strains, and all-day every day support. That’s why corrugated metal is such a popular choice for agricultural structures all across the world.

Not only can corrugated metal panels hold up against wind and sun and rain and ice, but they can hold up against the tests of time, meaning minimal maintenance year in and year out – that’s one less chore on an already rugged workload.

Compared to wood, fiberglass, and other common building materials, corrugated metal also delivers tremendous value considering how long it remains fully functional. The cost savings of building a corrugated steel or aluminum barn are tremendous.

Metal Finishes for Agricultural Structures

The finish you choose to build with can have a huge impact on the functionality and lifespan of your structures. Galvalume is a tremendously popular option as its aluminum and zinc coating provides long-lasting protection against corrosion, even in high-ammonia environments like those housing livestock waste.

At Creative Building Supply, we custom manufacture a number of high quality options for metal siding, roofing, and floor decking. From classic wavy patterns, to easy-to-install Stand N Seam patterns, our experts can build custom orders for any sized project with minimal lead times and at factory-direct prices.

Corrugated metal is quickly becoming the standard material for a wide variety of agrigultural needs, from the smallest operations all the way up to the most industrialized sites, farmers, ranchers, and growers everywhere are discovering the durability, longevity, and cost-effectiveness of these materials.

If you’re interested in building with corrugated metal, call our experts today to discuss your options and learn about pricing, delivery methods, and more.

corrugated metal floor decking

The Benefits of Corrugated Floor Decking

Corrugated metal is a lightweight building material that provides remarkable rigidity given its slim profile. That strength makes it an ideal addition to concrete floors in need of extra reinforcement. The addition of steel floor decking means you need less concrete, and less volume associated with that concrete to achieve an ultra-strong flooring foundation. At CBS, we stock and fabricate a wide range of corrugated metal panels designed specifically for reinforcing concrete floors.

Metal Floor Decking Options?

05

Corrugated floor decking differs from other types corrugated metal in that its ridges are flattened at the top and bottom of their crests and valleys. The squared off style provides a more efficient surface for concrete to adhere to.

We offer a wide variety of floor decking options, ranging from 1.5 inch to 3 inch corrugations. Deeper corrugations will allow for deeper poors and thicker slabs for increased strength. Depending on the demands of your project, you’ll require deeper or shallower slabs. Our floor decking also comes in a variety of substrates including steel and aluminum.

We stock popular sizes of floor decking and we can also custom roll-form panels for your specific needs to cover the precise area you need. You can see our various types of corrugated floor decking here.

How Can I Order?

Fill out our contact form or give us a call today to get started with your order. Whether you’re looking for one or two panels for a small project or need corrugated metal floor decking for an entire construction site, we’ve got the equipment and know-how to produce your building supplies with minimal lead times.

lynx-low-res

Aluminum vs. Steel Roofing

In our previous post, we covered the benefits and drawbacks of a standing seam metal roof. If you’ve read through that handy guide and are convinced you’d like to move forward with a metal roof for your next project, you’re still going to have a few more decisions to make. Among those decisions will be what material you’ll opt for – Aluminum or Steel? Both have their own advantages and in the end, it really comes down to the specific needs of your final structure.

Aluminum Roofing

Aluminum is a cheaper and lighter material. It stands up very well to corrosion, making it ideal for coastal structures that take the brunt of salty sea breezes and storms. However, an aluminum roof will not hold up as well against impacts from tree branches and other debris that may come in contact with your roof. Essentially, you have to evaluate how much of a beating your roof will take. Denting from falling branches could lead to leaking and may have a serious impact on how the roof looks.

If your home is clear from the threat of falling debris, aluminum is a wonderful option. Its lighter weight will make it easier to install and the reduced cost will make it easier on your wallet.

Steel Roofing

Properly finished steel roofing will hold up well against any punishment you throw at it. It’s harder and heavier characteristics mean it can take a bigger beating from branches and debris. However, to keep it protected against exposure to the elements, you’ll need a finish like Galvalume which is effective but comes with a price tag. In the end, the price of a steel roof pays for itself after the first storm that brings significant impact to the structure. If your project is in a vulnerable area, steel is definitely a smart choice.

Ask an Expert

Choosing the right materials for your job doesn’t have to be hard. The team of experts at Creative Building Supplies works closely with a variety of materials intended for all types of projects. Explore our website to learn more about our facilities and offerings and call us at (732) 367 6333 to talk to our team of experts.

gbsgfbv-e1351258388556

What is Standing Seam Metal Roofing?

If you’ve been paying attention to recent construction trends, chances are you’ve come across Standing Seam metal roofing. This ultra-tough roofing option provides a number of benefits over traditional asphalt roofing materials. While it’s more expensive up front, the long-term durability helps offset the expense.

Standing Seam panels are laid flat along the roof, but the seams where panels meet are concealed in vertical ridges along each end of the panel. These raised ridges run from the roof’s ridge down to the eaves, and can vary in height based on which type of panel you choose.

Benefits

1. Lasts longer

Traditional shingle roofing will wear out as time and elements take their toll. After a long enough period of time, the roof will stop providing valuable protection against rain, moisture and mildew. By utilizing a metal roof, you’ll be protected against these elements without having to worry about a loss of effectiveness.

2. Unique Look

Once just an option for commercial or industrial applications, seamless metal roofs have made their way into more and more light commercial and residential projects. The sleek lines and variety of colors available add a rustic yet modern feel.

3. Fewer Seams

Every seam represents an opportunity for water, ice, or other damaging elements to penetrate the roof’s protection. By reducing the number of seams, and orienting them along the “standing” axis, these weaknesses are toned down, offering superior protection, even after years of exposure.

Draw-Backs

Cost

People are often turned off by the upfront costs of a seamless metal roof. It’s definitely not the ideal material for every job. Take into account the needs of your project, the look you’re aiming for, and the long-term maintenance costs associated with other roofing materials. These factors will help you decide if standing seam is for you.

Call us today to get a free quote on Standing Seam Metal Roof Supplies

Our state of the art fabrication shop can roll form a variety of lengths and gauges of Standing Seam Metal Roof Panels. Contact us today to learn more about sizes, colors, and details regarding standing seamless applications.

Differences Between Galvalume and Galvanized metal finish

  1. Galvanized panels are those in which the substrates are coated with zinc. Galvalume substrates are coated with an alloy of zinc and aluminum.
  2. Galvalume performs better in harsher environments and offers better heat reflectivity properties.
  3. Galvanized products may take longer to show rust but has inferior corrosion protection properties once rust begins. Galvalume on the other hand may rust earlier than galvanized products but has a much superior corrosion protection in the long term.