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Corrugated metal roofs are light in weight and are made in panels of identical sizes, which contribute to accurate installation estimates. These panels have wavy patterns that greatly facilitate the conveyance of water. This reduces the collection of water which helps to minimize damage by water to your home. Iron, aluminum copper and steel are some of the metals that are commonly used to produce corrugated roofing. Installing these roof panels is easy. Because they are large, hence it doesn’t take long before the entire roof area is covered. Here are some tips on how you should install corrugated aluminum roofing.

Step 1: Measurements

The first thing that you should do is to know how many roofing panels that you need. Therefore you need to measure the area where you want to install the roof. One metal sheet measures 3 feet by 6 feet. Measure the length of the roof ridge, divide the length by the coverage area. This will give you the number of rows of metal sheets needed. Measure the slope from the roof peak to the bottom in feet then divide by 6 to know the columns of metal sheets required. Multiply the rows by columns to get the total number of metal sheets needed for the entire roof.

STEP 2: Lay the roofing felt

The roofing felt is meant to create a cover of insulation. Lay the roofing felt horizontally along the plywood deck of the roof. Then cut it with a utility knife to fit properly. Fasten the roofing felt with roofing staples. Ensure to overlap each cover by at least four inches.

Step 3: Installation

To begin the installation process gather all the corrugated metal roofing supplies and start laying the metal panels from the bottom corner of the roof and work across. Once you have completed installing one row, you should move to the next, then progressively getting higher and higher until you reach the peak. Here you should ensure that the bottom of the new row is at the top of the first row. Doing this ensures that water flows down the roof without the risk of leaks. You should also ensure that the panels overlap by at least four inches.

The roof should also overhang two inches over the edges. To fasten the panels in place, you should use screws and waterproof washers. Slide a flexible washer onto a 1 ½-inch wood screw and use your screwdriver to secure it to the plywood of the roof.

Step 4: Attach the ridge cap

Finish the installation by attaching a peaked ridge cap that is shaped just like the roof. Place the corrugated ridge cap on the top of the roof, overlapping the row of metal panels below. Secure it with washers and wood screws to prevent entry of pests or rain.

Step 5: Seal the roof seams

The next step is to apply roofing cement or roofing caulk on the roof seams to ensure there are no exposed seams. Then leave it for twelve hour to dry.

Step 6: Paint the roof

To give your metal roof more appeal and durability, you can paint it with a color of your choice. You can use a paintbrush or paint sprayer which helps cover a large roof area within a short time.

Corrugated Metal Roofing

Corrugated metal roofing systems can add value to commercial buildings on many levels, from reliable weather protection and proven longevity to energy code compliance, carbon emission reduction, operational savings, higher property values, and enhanced occupant comfort.
Here are more benefits of corrugated metal roofing:

Leak-proof

Unlike roofing shingles which often expose buildings to leaks, corrugated roofing keeps the rest of the building dry. Proper installation is required to guarantee this. The appropriate coatings including epoxy and ceramic coatings also enhance their waterproof properties.

Durability

Corrugated metal roofs last longer thanks to the ridges and grooves that make up for their lightweight nature. The fact that they are not susceptible to corrosion and wearing guarantees their durability. Their noncombustible properties, on the other hand, ensures that they can withstand fire. They do not cave under extreme weather conditions.

Easier installation

You won’t need to use up a lot of material for structural support thanks to the lightweight nature of corrugated metals. The load on installation is also greatly reduced. You can always provide the aesthetic appeal that your clients desire with the right finish. Ideally, any customization plan can be effectively achieved.

Enhanced indoor comfort

Corrugated metal roofs can function as cool roofs helping business owners save on annual cooling costs by repelling, rather than absorbing, heat during summer. A comfortable working environment subsequently enhances employees’ productivity.

Increased property value

Corrugated metal roofs not only help you save on annual utility bills but they can also help commercial buildings command higher rents and selling prices. Markets are also taking notice that energy efficient buildings carry significant economic advantages.

Reduced environmental impact

With climate change rearing its ugly face, the need for environmentally friendly products cannot be overemphasized. Corrugated roofing materials are recyclable and suitable for any project that is focused on achieving sustainability.

Low Maintenance

Traditional roofing systems require regular maintenance practices to guarantee their durability. For corrugated roofs, you’ll only need to re-coat the panels once in a long while to take care of the corroded portions. To maintain water-tightness, you may also need to re-tighten the exposed fasteners.

Superior energy conservation

Although low maintenance and durability help keep long-term costs low, a corrugated metal roof design also helps conserve energy resulting in substantial savings over a commercial building’s life.

Choosing the ideal roofing design

Corrugated metal roofs can either be aluminum, stainless steel or copper and are told apart by their appearance and costs. When ranked in terms of quality and value, corrugated aluminum roofing stands out from the rest. Its rust resistance ability and flexibility makes it a popular option for a host of building firms.

Stainless steel roofing panels are easily identifiable thanks to their natural gray finish. Corrugated copper roofing is an expensive alternative even though its installation process is quite simple. The ultimate choice largely depends on your budget and the goals you intend to meet. If you are not keen on looking at the specific differences, then the standard corrugated metal or standard seam panels should have you covered.

Final thoughts

Corrugated metal roofs are set to define commercial roofing in the long term, as more businesses seek energy efficient and affordable roofing solution. At Creating Building Supply we can help you reinvent your business roof with our corrugated metal roofing solutions. Get in touch with us today and explore our corrugated and perforated metal products.

The markers of modern home design are instantly recognizable: concrete floors and countertops, brushed steel appliances, whites, grays, and blacks throughout, but today we’re going to talk about a new addition to contemporary homes that you may not be expecting: corrugated metal.

This material has been commonly found in rustic farmhouse-style homes for years but its versatility and low cost has made it grow in popularity in other areas. Here, we’re going to discuss some of the most popular applications of corrugated metal that are starting to show up more and more in today’s real estate market.

Modern Exteriors

Corrugated metal is increasingly being used on the faces of modern homes because it offers a unique contrast in texture from some common building materials. The signature waves of corrugated metal panels provide a great accent to concrete, wooden, and smooth metal exterior walls by adding a bit of texture to the exterior of a home. The uses of corrugated metal panels on the exterior of a home are more than just aesthetic, however. This material is also known to be used to create durable, long-lasting siding, making the choice easier for home designers.

While many modern home designers are starting to use the material more and more as an accent, some homes show that corrugated metal can also be attractive and functional as the medium for an entire house.

 

Corrugated Metal Roofing and Roof Decking

 

Corrugated metal is being used more and more in residential roofing, especially in the new frontier of modern homes. In the past, corrugated metal roofing has been prone to rust and corrosion to the degree that homeowners wouldn’t dare use it on their homes for fear of having to replace and re-roof quickly. Today, much of the corrugated metal roof panels on the market have been reformulated to be much more resilient against the elements, making them viable options to create a unique, modern-looking roof on your home.

When it comes to roofs, corrugated metal also provides benefit as a structural material. Metals of varying gauges are now being used to support the structure of a roof because they’re more durable than traditional wooden roof decking.

Metal Privacy Fencing

In urban and suburban areas, it’s not uncommon to see privacy fences surrounding modern homes. It’s also becoming less common to see privacy fences constructed out of corrugated metal panels. As homeowners, designers, and builders use corrugated metal more and more in homes, they start to build fences to match. In addition, corrugated metal provides an extremely cost-effective fencing material on any home and can be versatile in appearance as well.

The Bottom Line

Basically, the lesson here is this: if you’re entering the real estate market in search of a contemporary home, don’t be surprised when you see more and more corrugated metal appearing the results as time goes on. This high-quality, cost-effective material is becoming more popular for all the right reasons in the world of home design.

Whether you’re looking for durable exterior cladding product for your new garage; need a long-lasting roofing material that’s simple to install; or want to protect the walls of your retail shop or bar with a low-maintenance, sustainable product, consider corrugated metal.

Here’s everything you need to know about this tough, affordable product, including answers to common questions including what is corrugated metal used for, what custom options are available through our metal fabrication shop, and why corrugated metal is an eco-friendly choice.

What is corrugated metal?

Corrugated metal, also known as corrugated steel or corrugated sheets, is sheet metal that is made by pressing sheets of metal flat then processing the sheets through a series of rolling dies to create perpendicular corrugations (ridges and groves) in the metal.

These corrugations significantly increase the tensile strength of the sheet metal, and since steel is already significantly stronger than wood, corrugated metal tops the charts when it comes to strength-to-weight ratios of building materials.

In addition to the added strength that corrugating gives steel, the corrugated grooves and ridges also work to enhance the weather-resistance of the product, which is why corrugated metal is a popular choice for exterior applications like roofing and siding.

Here at our state-of-the-art metal fabrication shop, we have the capacity to produce custom corrugated metal panels in a wide range of patterns, materials, and finishes.

What makes corrugated metal a great building material?

If it seems like there’s more corrugated metal being used on both interior and exterior applications these days, your right – our metal fabrication shop has seen a steady rise in the popularity of both stock and custom corrugated metal panels. Here’s why:

  1. It’s durable. Corrugated metal stands up to the toughest conditions, including high winds, rain, and heavy snow loads. Because it’s free of organic materials, mold and mildew can’t form on corrugated metal surfaces, and it works great as a pest barrier.
  2. It’s stable. Unlike other sheet stock products that tend to warp, buckle, or dent over time, corrugated metal is highly resistant to denting from hail and thermal expansion, and it’s approximately four times more structurally-stable than comparable vinyl siding products.
  3. It’s easy to work with. Corrugated metal is simple to work with, even if you don’t have much experience with construction. It can be fastened to roofing joists using either nails or screws, and for small projects, all that’s needed to cut corrugated metal is a pair of simple tin snips.
  4. It’s sustainable. Steel is the single most recycled material in North America, which means that the corrugated metal sheets we make here in our metal fabrication shop made from sustainable raw materials and all of our corrugated products can be recycled again.
  5. It’s affordable. Corrugated metal sheet stock continues to be one of the most affordable building materials on the market today.

What are the most common applications for 4.2 rolling?

Here at our metal fabrication shop we have the capacity to produce corrugated metal panels to meet any need.

Many of our customers use corrugated metal sheets fabricated from 4.2 rolling stock for exterior walls and roofs on barns, sheds, and commercial buildings.

corrugating-machine-banner

Take a look at the rugged, reliable, and extremely precise technology that roll forms sheets of raw materials into corrugated patterns. We’re able to work with a variety of gauges, substrates, and corrugation patterns easily and efficiently with these machines.

Machines like this allow us to roll out panel after panel with spot-on results, keeping prices down and ensuring precise results. Flat panels go in, corrugated panels come out, and we’re able to easily adjust lengths, substrates, and gauges to create the ideal product for a variety of applications.

The Result

14 GA Cor-Ten Panels

The Classic Wavy corrugated metal pattern, ideal for roofing, siding, or decorative applications. A variety of other patterns, including sharp angles can also be achieved using our high-tech equipment.